Effective compression, a phenomenon not previously identified as a problem with drill pipe during well operations, lead to the failure of the Blow Out Preventer, BOP, to shut off oil and gas flow on the Deepwater Horizon. The phenomenon caused the pipe to buckle almost as soon ss the explosion began which suggests the danger still exists in other blow-out preventers currently in use.
Says the US Chemical Safety Board , which hs relesed its draft report on the incident: ” The blowout preventer that was intended to shut off the flow of high-pressure oil and gas from the Macondo well in the Gulf of Mexico during the disaster on the Deepwater Horizon drilling rig on April 20, 2010, failed to seal the well because drill pipe buckled for reasons the offshore drilling industry remains largely unaware of”.
The blowout caused explosions and a fire on the Deepwater Horizon rig, leading to the deaths of 11 personnel onboard and serious injuries to 17 others. Nearly 100 others escaped from the burning rig, which sank two days later, leaving the Macondo well spewing oil and gas into Gulf waters for a total of 87 days. By that time the resulting oil spill was the largest in offshore history. The failure of the BOP directly led to the oil spill and contributed to the severity of the incident on the rig.
According to the CSB report concluded that the pipe buckling likely occurred during the first minutes of the blowout, as crews desperately sought to regain control of oil and gas surging up from the Macondo well. Although other investigations had previously noted that the Macondo drill pipe was found in a bent or buckled state, this was assumed to have occurred days later, after the blowout was well underway.