Jan 312011
 

QCV blocked utilizing a wooden block to hold the valve in the open position.

US Coast Guard Port State Control Officers  are discovering Fuel Oil Quick-Closing Valves, QCVs, intentionally blocked, modified, and poorly maintained preventing them from operating as designed during an emergency.
QCVs are positive shutoff valves on fuel oil systems serving to isolate fuel tanks in the event of a fire and also prevent “fueling” of a fire in circumstances where system piping and components are compromised. In some circumstances they could be the only means of securing the fuel to a flammable liquid fire. These valves are designed to be remotely operated.

Inoperable QCVs create a very serious hazardous condition putting the vessel and its crew at greater risk in the event of a fire.

QCV blocked utilizing a bolt to hold in the open position. (Note: the painted portion on the bolt indicating possible long term condition.)

Blocking or disabling these valves is unacceptable under any circumstance. It is absolutely critical that they operate correctly, are maintained, and ready for use at all times. Proper routine maintenance, and in some cases approved modifications and / or replacement of components may
be necessary to ensure reliability of the remote operator and closure of the valve.
Owners /operators, vessel engineers, PSCOs, Class society and other machinery space inspection
personnel must fully understand the critical nature and importance of QCVs and associated systems.
Crewmember knowledge of testing, operation, maintenance and repair, in addition to related
documentation and required spare parts are essential elements to evaluate during an inspection.
International regulations require that positive shutoff valves located outside the fuel tank be capable of being closed from a safe position from outside the space concerned.

QCV blocked utilizing wire to hold closing weight up and the valve in the open position.

The U.S. Coast Guard strongly recommends that owners /operators, vessel engineers, PSCOs, Class society and other machinery space inspection personnel ensure:
a) The QCV operating system is capable of remotely closing all valves as designed; some systems close valves sequentially and others simultaneously.
b) There is a maintenance plan in place including technical manuals containing diagrams and information that describe the system components, required spare parts, operation, maintenance and repair.
c) That all engine department personnel can identify the location of each valve, the respective remote closure and how to close them locally and remotely in an emergency.
Note: During Coast Guard PSC Exams, vessel engineers should be able to explain maintenance
requirements of the system, and provide operational test and maintenance records. Engineers should

be able to describe how test the valves, reset them after closure, and understand their operational
importance. Vessels with inoperable QCVs may be subject to an operational control.

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